Core Product Positioning

This fully automated material handling solution is specifically designed for sheet metal processing scenarios. With a gantry truss as its core architecture, it integrates intelligent positioning, flexible gripping, and multi-device linkage technologies. It covers the entire process of loading, transferring, flipping, and unloading various sheet metal products, including metal sheets, plywood, and composite materials. It is compatible with mainstream processing equipment such as sheet laminating machines, sheet metal production lines, CNC cutting machines, and sanding machines, achieving unmanned continuous operation.

Core Advantages

1. Cost Reduction and Efficiency Improvement, Immediate Benefits

• Labor Replacement: One machine can replace 2-3 workers, enabling one person to manage multiple machines, saving over 140,000 RMB in labor costs annually. Some models can recoup their investment in just six months.

• Increased Capacity: Supports 24/7 continuous operation, with loading and unloading cycles reaching up to 4 times per minute, increasing processing efficiency by 50%-200%, and breaking through human capacity limits for daily output.

• Optimized Energy Consumption: Utilizes high-power servo motors, increasing operating speed by 30% while consuming less energy, resulting in significant long-term electricity cost advantages.

2. Precise and Stable, Ensuring High-Quality Processing

• High-Precision Positioning: Through X/Y/Z three-axis linkage + 3D vision assistance, the repeatability of positioning can reach ±0.05mm, with a maximum positioning error of no more than 2mm, ensuring accurate placement of the sheet metal.

• Non-Destructive Handling: Equipped with oil-resistant self-priming vacuum suction cups, sponge suction cups, or scratch-resistant iron forks, it provides flexible contact with the sheet metal, eliminating scratches and damage. It is suitable for brittle materials such as glass and aluminum plates.

• Stable and Reliable: The heavy-duty double-sided truss structure is vibration-resistant and can bear 5-ton heavy sheet metal, supporting the handling of large-sized sheet metal of 6m × 2.5m. It has a low failure rate during long-term operation.

3. Intelligent and Flexible, Adapting to Diverse Needs

• Intelligent Adaptation: The AI ​​vision + PLC control system automatically identifies the size, position, and stacking status of the sheet metal, solving the problem of electrostatic adhesion and mis-gripping of metal sheets. It can switch clamps within 10 minutes to adapt to 20+ types of sheet metal.

• Flexible Integration: Seamlessly connects with 3 or more machine tools or material storage units, supporting a one-to-many layout. Combined with the SortMaster sorting device, it automatically separates finished products from scrap materials, ensuring smooth and uninterrupted operation.

• Space-Friendly: Integrated material storage and loading/unloading design increases space utilization by 60%. Some models have an installation height of only 2.6m, suitable for low-ceilinged spaces such as lofts.

4. Safety and Compliance, Controllable Production Risks

• Fully Enclosed Protection: Utilizes a fully enclosed design, laser anti-collision system, and emergency stop device to avoid the risk of human intervention, reducing the workplace accident rate to zero.

• Intelligent Early Warning: Equipped with anomaly handling and safety protection functions, it can monitor equipment operating status in real time and promptly report fault information, reducing the risk of production interruption.

• Expandable and Upgradeable: Modular structure supports customized expansion to meet future production line upgrades, capacity expansion, or process adjustment needs. The equipment has a service life of up to 10 years.